Stay informed Updates from the region.

Welcome to our updates section. We are active here in Hessen and keep you informed with the latest updates.

vulcan

Regierungspräsident Hilligardt presents permit for construction and operation of a lithium plant in Industriepark Höchst.

Regierungspräsident Prof. Dr. Jan Hilligardt officially hands over permit for large-scale lithium plant in Industriepark Höchst. Today, Regierungspräsident Prof. Dr. Jan Hilligardt officially handed over the approval documents for the construction and operation of a Central Lithium Plant (CLP) at industrial scale to Thorsten Weimann and Carsten Bachg, the managing directors of Vulcan Energie Ressourcen GmbH. The handover took place at Vulcan’s Central Lithium Electrolysis Optimization Plant (CLEOP) in Industriepark Höchst, in the presence of Dr. Joachim Kreysing, Managing Director of Infraserv Höchst, the operating company of the industrial park. Since the beginning of the year, Vulcan has already been producing sustainable, domestically sourced lithium hydroxide monohydrate (LHM) at this facility in preparation for the launch of commercial lithium production. The new lithium plant in the industrial park is a central component of Vulcan’s first two project phases, each of which aims to combine the extraction of climate-neutral lithium with renewable energy from deep geothermal sources. In the future, lithium chloride will be processed at the facility into lithium hydroxide monohydrate – a critical raw material for electric vehicle batteries – via an electrolysis process powered by green electricity. The lithium chloride used in this process will be extracted in a prior processing step at a combined geothermal and lithium facility (G-LEP) in the Landau industrial zone as part of the first project phase, “Lionheart.” The necessary construction permits for both the geothermal facility and the associated substation in Landau have already been granted. In the second phase of the project, lithium chloride production will expand into the Rhine-Neckar region. Through commercial lithium production at the Frankfurt-Höchst and Landau sites, Vulcan plans to supply up to 24,000 tonnes of LHM annually in the first project phase. This quantity is sufficient to manufacture approximately 500,000 electric vehicle batteries. In the second project phase, the production and storage capacity of the CLP in Frankfurt-Höchst will be expanded. In a statement issued by the Darmstadt Regional Council, Prof. Dr. Hilligardt commented: “Achieving independence from international supply chains for future-critical raw materials is extremely important, which is why I am pleased to present this permit today. This project also sends a strong signal for the Industriepark Höchst location. It is a remarkable demonstration of the innovation and forward-thinking of companies in our Frankfurt/Rhine-Main metropolitan region.” Dr. Joachim Kreysing, Managing Director of Infraserv Höchst, expressed pride that Vulcan Energy chose Industriepark Höchst to advance the development of a future technology: “Germany’s economic transformation can only succeed with the innovative power of the chemical industry. Research and production sites like Industriepark Höchst are indispensable in this process. Our site offers ideal conditions for companies working on sustainable and innovative solutions.” Thorsten Weimann, Managing Director and Chief Development Officer of Vulcan Energy, added: “The permit for the construction and operation of our Central Lithium Plant in Industriepark Höchst is a crucial milestone for the realization of our Lionheart project. With production sites in Frankfurt-Höchst and Landau, Vulcan will establish a sustainable, domestic, and compact lithium supply chain over a total distance of just 130 kilometers, thereby supporting the EU’s goal of reducing critical raw material dependencies. Furthermore, by utilizing deep geothermal energy, we are making a key contribution to the regional energy transition.
vulcan

Landauer Stadtrat genehmigt Grundstückskauf für Vulcans Geothermie- und Lithiumanlage im Landauer Gewerbegebiet

Der Landauer Stadtrat hat in seiner Sitzung am vergangenen Dienstag dem Verkauf des Grundstücks D12 im Gewerbegebiet „Am Messegelände Südost“ an Vulcan mit großer Mehrheit zugestimmt. Mit dieser Entscheidung erhält Vulcan grünes Licht für den Erwerb der Fläche, auf der das Unternehmen eine kombinierte Geothermie – und Lithiumanlage (G-LEP) errichten wird. Diese Anlage wird im Rahmen von Vulcans erster Projektphase „Lionheart“ klimaneutrale Wärme für die Region Landau bereitstellen sowie im kommerziellen Maßstab nachhaltiges Lithium gewinnen und so einen wichtigen Beitrag zur Energie- und Mobilitätswende leisten. Bereits im Juni 2024 hatte der Stadtrat dem Bebauungsplan D12 zugestimmt, der die Grundlage für die Umsetzung des Projekts darstellte. Im November 2024 sicherte Vulcan sich über ein Optionsvertrag die Grundstücksfläche. Im Januar 2025 folgte ein Early-Works-Abkommen mit der Stadt Landau, und mit der jetzigen Zustimmung zum Grundstückskauf ist ein weiterer wichtiger Meilenstein für den Bau der Anlage erreicht. Im neuen Gewerbegebiet mit insgesamt rund 42 Hektar wird Vulcan eine Fläche von rund 10 Hektar (100.000 m²) erwerben. Auf dieser Fläche sollen eine ORC-Geothermieanlage, eine Lithium-Extraktionsanlage (LEP) sowie eine Fernwärmezentrale entstehen, die künftig das Landauer Fernwärmenetz mit klimaneutraler Wärme versorgen wird. Zur sicheren Anbindung der ORC-Geothermieanlage an das Stromnetz errichtet Vulcan zudem ein eigenes 110/20-kV-Umspannwerk, das an das Hochspannungsnetz der Pfalzwerke angebunden wird. Hier wird die elektrische Energie aus der Geothermieanlage auf die benötigte Spannung transformiert, um sie effizient sowohl für den Eigenverbrauch als auch für die Netzeinspeisung zu nutzen. Für den Bau der Geothermie-Anlage sowie der zugehörigen Umspannstation liegen bereits die entsprechenden Baugenehmigungen vor. Das Lithium, das in Zukunft an der G-LEP gewonnen wird, wird in einem nächsten Schritt an einer Zentralen Lithium-Anlage in Frankfurt-Höchst zum Endprodukt Lithiumhydroxidmonohydrat verarbeitet. Die Genehmigung zum Bau und Betrieb dieser Anlage wurde ebenfalls am Dienstag im Industriepark Höchst vom Regierungspräsidenten Prof. Dr. Jan Hilligardt offiziell übergeben. „Die Zustimmung des Stadtrats ist ein starkes Signal für den Rückhalt unseres Lionheart-Projekts in der Region. Wir arbeiten eng mit der Stadt Landau zusammen, um eine klimaneutrale Wärmeversorgung für die Region sicherzustellen“, erklärte Thorsten Weimann, Chief Development Officer und Geschäftsführer der Vulcan Energie Ressourcen GmbH. „Mit dem gesicherten Grundstück können wir die nächsten Schritte für den Bau unserer kombinierten Geothermie- und Lithiumanlage vorbereiten, die zukünftig einen wichtigen Beitrag zur Dekarbonisierung des Landauer Fernwärmesystems leisten wird.“ Sobald die Finanzierung abgeschlossen ist, wird der Grundstückskauf vollzogen und der Baubeginn vorbereitet. Vulcan plant, die Finanzierung des Lionheart-Projekts in der zweiten Jahreshälfte 2025 abzuschließen.
vulcan

Vulcan produces first sustainable battery-grade lithium hydroxide monohydrate

Karlsruhe, January 13, 2025 – Vulcan Energy has produced the first lithium hydroxide monohydrate (LHM) that meets the purity requirements for the use of the raw material in lithium-ion batteries at the Central Lithium Electrolysis Optimization Plant (CLEOP) in the industrial park in Frankfurt-Höchst. It is the first production of battery-grade LHM that takes place entirely in Europe, from the extraction of the raw material to processing into the end product. The precursor is extracted from the thermal water of the Upper Rhine Graben in Vulcan’s first optimization plant LEOP using direct lithium extraction by adsorption (A-DLE) and then processed into the end product LHM in Frankfurt-Höchst. The prerequisite for this is a high-purity lithium chloride concentrate, which the company has been extracting since last year in the optimization plant in Landau, Rhineland-Palatinate. The entire production process is sustainable and has the lowest CO2 footprint in the world. This enables both one of the most sustainable and one of the most cost-efficient lithium supply chains in the world. The establishment of a domestic and sustainable supply chain for lithium in Europe is not only an important step towards strengthening Europe’s independence from raw materials, but also towards further advancing the green mobility transition. The production of Vulcan’s first battery-grade lithium hydroxide monohydrate follows just a few weeks after the start of operations of the optimization plant in November 2024. The lithium product will now be used in ongoing qualification processes with Vulcan’s off-take partners from the European automotive and battery industry, including Stellantis, Renault, LG and Umicore. At the same time, the company is pressing ahead with the construction of the facilities for the first phase of the project. In this first phase of the “Lionheart” project, Vulcan is aiming to produce around 24,000 tons of LHM per year, which is roughly enough to manufacture around 500,000 electric vehicles. Like the optimization plant, the commercial production facility planned for this will be built at Industriepark Höchst and is therefore located in close proximity to Vulcan’s customers. Cris Moreno, Managing Director and CEO of Vulcan Energy, comments: “Congratulations to the entire Vulcan team on the first production of battery grade LHM at our optimization facility. This is an important milestone for Vulcan and the final step in realizing the first fully domestic and integrated supply chain in Europe producing battery grade LHM from local sources. I am very proud of the entire Vulcan operations team who have managed to produce battery grade LHM in a very short time since the plant started production in November. This underlines Vulcan’s position as a leading lithium and renewable energy project in Europe.” Imagery credit: Uli Deck Artis_Photographie
vulcan

GRE-GEO workshops at Celle Drilling: project objectives successfully presented

The GRE-GEO workshop series, which took place on September 18 at Celle Drilling 2024, was a complete success. Under the direction of Javier Holzmann from Clausthal University of Technology, around 40 participants came together to discuss the results and progress of the GRE-GEO project. The workshops formed the conclusion of the Celle Drilling event program and were among the highlights of the conference. In a total of four sessions, different topics related to the comparison of glass fiber reinforced epoxy (GRE) and steel in geothermal applications were discussed. In addition to the workshops, project partner Future Pipe Industries presented the project at its own GRE-GEO stand. In the first workshop, Ferid Seyidov (Vulcan Energy) gave a comprehensive overview of the origins, objectives and partners of the GRE-GEO project. He presented the newly developed GRE borehole design and the custom-made GRE handling tool from Drilltec. In addition, Seyidov explained the HAZID (Hazard Identification) analysis, which was specially developed for fiber-reinforced thermoplastic pipes (FRTP), and showed its importance for various project aspects such as wear resistance. He concluded by discussing new tools developed specifically for the testing and design requirements of the project. Stefan van der Sar (NRG) then compared steel and GRE-based geothermal systems in terms of conventional and radioactive deposits. He pointed out that the deposits on GRE adhere three to ten times less than on steel, which is mainly due to the lower hardness of the GRE material. This finding was integrated into a model developed in the project, which takes the entire geothermal pipe system into account. With this approach, the overall benefit of GRE in terms of deposition rates is slightly lower, but still significant. There is no difference in radioactivity concentration (Becquerel per gram of deposit) between steel and GRE-based wells, but the total radioactivity (Becquerel) builds up more slowly with GRE. Leo de Mul (Dynaflow) presented the mechanical properties of GRE pipes under surface and underground conditions and presented the differences between GRE and steel in terms of bearing capacity, time-dependent material behavior and methods to determine performance. A key result was the development of an empirical-analytical prediction curve for the collapse pressure as a function of the pipe wall thickness (D/t ratio), which will serve as a basis for future research and further developments in underground applications. Javier Holzmann (TU Clausthal) showed how traditional steel standards can serve as a basis for new GRE standards, with a special focus on the API 5CT/5C3 and API 5C5 qualification tests for pipes and joints. He explained how experience from ISO 14692 for composite pipes can be combined with API standards to improve the design of laminates and joints for geothermal applications. Holzmann proposed a method to bridge the gap between these standards and increase the acceptance of GRE materials in geothermal applications. His presentation ended with an outlook on a key project goal that the GRE-GEO team is currently finalizing: a guideline for the design and qualification of composite pipes for low-enthalpy geothermal wells, specifically adapted to new operating conditions. As the GRE-GEO project funded by the GEOTHERMICA program draws to a close, this series of workshops has successfully showcased the project’s significant progress and contributions to the advancement of geothermal technology. The presentation materials will soon be available for download on the project website. We would like to thank all participants and visitors for their active participation and contribution to this successful event.
vulcan

Hessian Minister of Economics visits Vulcan’s lithium hydroxide optimization plant in Frankfurt

As part of his summer tour, the Hessian Minister of Economics, Kaweh Mansoori, visited Vulcan’s lithium hydroxide optimization plant (CLEOP) in the Höchst Industrial Park near Frankfurt on 21.08.2024. The minister took a look at the plant and the progress made on site and discussed the key challenges and opportunities for the future of Hesse’s industry with Vulcan. Securing the supply of raw materials and reducing the dependence of Hessian industry on raw material imports is of particular importance in this regard. Vulcan’s project for renewable energies and sustainable lithium plays a key role in establishing a regional battery supply chain – from climate-neutral lithium extraction to the end product, lithium hydroxide monohydrate (LHM), for the German and European battery and automotive industry. This also goes hand in hand with the creation of future-proof jobs and the decarbonization of regional industry in Hesse. The CLEOP is an optimization plant and precursor to the planned commercial plant. It is used to optimize operating processes, carry out product quality tests and train operating personnel with a view to the future commercial production of the world’s first green lithium. Vulcan began commissioning the CLEOP on August 8th. “We appreciate Minister Mansoori’s visit and his great interest in our project. The CLEOP is an important step for Europe’s path to a sustainable and resilient future: it will deliver the first lithium that comes from a European source and is produced in Frankfurt-Höchst for Europe. This lithium is essential for the production of electric vehicles – and its origin, ‘green lithium made in Hessen’, is of outstanding importance. Close cooperation with regional partners and politicians is particularly important to us,” said Vulcan’s founder and General Representative, Dr. Horst Kreuter, who welcomed the Minister of Economic Affairs to the plant. Minister Mansoori was impressed by the optimization plant and Vulcan’s efforts to produce around 24,000 tons of lithium hydroxide monohydrate (LHM) per year with the subsequent commercial lithium plant (CLP), also at Industriepark Höchst. This is enough to produce around 500,000 car batteries. With the further development of lithium resources in Hesse and the entire Upper Rhine Graben, the production of the commercial plant will be multiplied in the coming decades. “In order to keep Hesse attractive as a business location, it is important that we support companies in investing in future-oriented technologies. The plant being planned here by Vulcan Energy is an outstanding example of this. The company shows how the transition to a climate-neutral industry can work and is thus a pioneer for many other projects here in Hesse,” emphasized Economics Minister Kaweh Mansoori during his visit to the industrial park. The visit was also attended by industry representatives and Vulcan’s partners, including Infraserv Höchst’s Managing Director, Dr. Joachim Kreysing. “We are very pleased that Vulcan Energy chose Industriepark Höchst as the site for the lithium hydroxide optimization plant,” said Dr. Joachim Kreysing, Managing Director of Industriepark Höchst operator Infraserv Höchst. “As one of the most important research and production sites in Hesse, Industriepark Höchst offers the ideal conditions for innovative companies that are developing future technologies.”
vulcan

Vulcan starts commissioning the lithium hydroxide optimization plant in Frankfurt

Vulcan has started commissioning the lithium hydroxide optimization plant (CLEOP) at Industriepark Höchst in Frankfurt. The CLEOP will convert lithium chloride from the company’s lithium extraction optimization plant (LEOP) in Landau into battery-ready lithium hydroxide monohydrate (LHM). The start of commissioning marks the completion of the main building and the supply systems so that the first switch-ons can take place. The plant has now been supplied with electricity for the first time – a decisive step for the electrolysis plant. Vulcan’s CLEOP plays an important role in Europe’s path to a sustainable and resilient future: it will produce the first battery-ready LHM derived from a European lithium resource. Both LEOP and CLEOP are optimization plants and precursors to the planned commercial plants. They will be used to optimize operations, conduct product quality tests and train operating personnel for commercial production. Vulcan’s Commercial Central Lithium Plant (CLP) will produce 24,000 tons of LHM per year and will also be built at Industriepark Höchst. The company expects that the production of LHM in the CLEOP will enable significant progress in the product qualification required by the offtake partners. This will reduce the risk of delays and accelerate the product’s market launch once commercial production has begun. The start of commissioning will be followed by the start of production of the first lithium hydroxide and subsequently the first production of battery-grade LHM – the first LHM to be produced entirely in Europe, from raw material to end product. “The start of commissioning of our lithium hydroxide optimization plant is a significant milestone – not only for Europe’s independence from critical raw materials, but also for the independence of the supply chain for battery-powered electric vehicles. Overall, this is a major and important signal for the German and European automotive industry. In the coming months, we will start transporting LEOP’s lithium chloride to CLEOP to produce the first battery-ready lithium extracted from a European lithium resource. We are already looking forward to welcoming high-ranking ministers from Germany and the EU as well as important personalities to the official opening of this plant,” said Vulcan’s Managing Director and CEO, Cris Moreno.   (photo credit Jens Braune del Angel)